Why a Tech Refresh Matters for Manufacturing Success This Year

The manufacturing industry is rapidly evolving, driven by innovation, increased competition, and global shifts in supply chain dynamics. At the heart of this transformation is technology—a critical component for staying competitive in today’s marketplace. However, outdated IT systems, inefficient workflows, and cybersecurity vulnerabilities can hold manufacturing businesses back.

For manufacturers in Ohio’s key industrial hubs, such as Painesville, Akron, Cleveland, Medina, and the Columbus metropolitan area, or those leveraging Remote IT Services, a tech refresh isn’t just a recommendation—it’s a necessity. This article explores why upgrading your technology infrastructure can drive success this year and beyond.

What is a Tech Refresh?

A tech refresh involves upgrading or replacing outdated IT systems, hardware, software, and workflows to meet current business needs. It focuses on modernizing operations, improving efficiency, and addressing vulnerabilities. For manufacturers, this could mean:

• Replacing legacy ERP systems.
• Upgrading servers and storage solutions.
• Enhancing cybersecurity protocols.
• Adopting cloud-based technologies.

💡 According to Deloitte’s 2024 Manufacturing Outlook, 58% of manufacturers identified outdated technology as a primary obstacle to achieving operational efficiency.

Why a Tech Refresh is Crucial for Manufacturing

1. Ensuring Compliance with Regulatory Standards

Manufacturers must adhere to industry-specific cybersecurity regulations to safeguard their operations and supply chains. Key compliance requirements include:

• Cybersecurity Maturity Model Certification (CMMC) 2.0: Required for manufacturers working with the Department of Defense (DoD), ensuring adequate protection against supply chain threats.
• International Traffic in Arms Regulations (ITAR): Relevant to manufacturers handling defense-related products, requiring strict control of sensitive data.
• National Institute of Standards and Technology (NIST) SP 800-171: Essential for protecting controlled unclassified information (CUI) within manufacturing systems.

Failing to meet these standards can result in penalties, loss of contracts, and reputational damage.

📘 Learn More: Compliance Services for Manufacturers

2. Addressing Outdated IT Infrastructure

Many manufacturers rely on legacy systems that are incompatible with modern technologies. This creates bottlenecks, reduces productivity, and increases the risk of system failures.

💡 Over 60% of small-to-medium manufacturers in Ohio reported experiencing downtime due to outdated IT systems in 2024. The resulting loss in productivity costs manufacturers an average of $50,000 per hour of downtime.

Modernizing IT infrastructure with scalable solutions ensures seamless integration with Industry 4.0 technologies.

📘 Learn More: Managed IT Services for Manufacturing

3. Enhancing Supply Chain Resilience

A tech refresh enables manufacturers to adapt to changing supply chain demands. Advanced technologies like IoT and AI improve visibility and forecasting, reducing disruptions.

💡 A Cleveland-based electronics manufacturer adopted IoT-enabled supply chain monitoring in 2024, reducing inventory discrepancies by 35% and saving $1.2 million annually.

Action Steps:

• Implement IoT sensors for real-time tracking.
• Use AI tools for predictive demand forecasting.
• Leverage blockchain for secure supply chain management.

📘 Explore: IT Solutions for Manufacturing

4. Mitigating Cybersecurity Risks

The integration of connected devices and operational technology (OT) in manufacturing has increased exposure to cyber threats. A tech refresh includes upgrading cybersecurity measures to protect intellectual property and operational data.

💡 The manufacturing sector was the most targeted by ransomware attacks in 2024, accounting for 25% of all incidents. In Ohio, a Painesville-based automotive manufacturer faced a $2 million loss after a phishing attack compromised its production line.

Key Security Enhancements:

• Implement multi-factor authentication (MFA).
• Upgrade firewalls and endpoint protection.
• Conduct regular vulnerability assessments.

📘 Download: 15 Ways to Protect Your Business from a Cyberattack

5. Meeting Customer Expectations

Modern customers demand faster delivery, higher quality, and customization. A tech refresh helps manufacturers stay agile and responsive to these demands by:

• Adopting ERP systems for better resource planning.
• Leveraging automation to reduce lead times.
• Using AI-driven tools for quality assurance.

💡 A 2023 survey by PwC revealed that 72% of manufacturers with modernized IT systems reported improved customer satisfaction.

📘 Schedule: Free Network Assessment

How a Tech Refresh Drives Success

Automotive Manufacturing

Ohio’s automotive sector is a national leader, with significant contributions to EV production and advanced manufacturing. A tech refresh ensures:

• Enhanced robotics for precision assembly.
• IoT monitoring for predictive maintenance.
• Integration of EV-specific technologies.

📘 Explore: Manufacturing Solutions for Automotive

Electronics Manufacturing

Electronics manufacturers rely heavily on advanced processes and precise quality control. Upgrading technology supports:

• AI-powered quality checks.
• 3D printing for rapid prototyping.
• Cloud-based collaboration tools.

💡 An Akron-based electronics company reduced production errors by 30% after integrating AI into their quality control systems.

Machinery Manufacturing

Machinery manufacturers need robust systems to handle large-scale operations. A tech refresh can:

• Automate repetitive tasks with robotic process automation (RPA).
• Implement IoT solutions for real-time monitoring.
• Adopt cloud platforms for seamless data sharing across locations.

📘 Learn More: Remote IT Services for Machinery Manufacturers

Steps to Execute a Tech Refresh

1. Assess Current Systems Identify outdated hardware and software and evaluate their impact on operations.

2. Prioritize Security Include cybersecurity upgrades to protect against growing threats.

3. Partner with Experts Work with IT service providers who understand the unique needs of manufacturing.

4. Adopt Cloud Technologies Enable remote access, scalability, and disaster recovery.

📘 Explore: Managed IT Services

Ohio Manufacturing: A Strategic Advantage

Ohio’s manufacturing industry contributes over $112 billion annually to the state’s GDP and employs more than 600,000 people. However, reliance on outdated systems is holding back potential growth. A tech refresh is an opportunity to strengthen operations, secure systems, and increase profitability.

For manufacturers in Ohio’s Painesville, Akron, Cleveland, Medina, and Columbus metropolitan areas, or those operating remotely, investing in a tech refresh can unlock new opportunities for growth.

A tech refresh is not just about keeping up with technology—it’s about staying ahead of the competition. By modernizing IT systems, enhancing supply chain resilience, and prioritizing cybersecurity, manufacturers can achieve lasting success.

📘 Ready to Refresh Your Technology?
Start with a Free Network Assessment to identify gaps and opportunities for improvement.

This guide offers actionable insights for Ohio manufacturers and beyond, ensuring your business is equipped for success this year and in the future.